Toro 04022 04202 04208 Greensmaster Flex 21 Lawn Mower Owners Manual, 2009

Form No. 3362-144 Rev A Greensmaster® Flex 21 Walk-Behind Mower Model No. 04022 (Traction Unit)–Serial No. 290000001 and Up Model No. 04202 (Cutting Unit)–Serial No. 290000001 and Up Model No. 04208 (Cutting Unit)–Serial No. 290000001 and Up To register your product or download an Operator’s Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN) Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

This spark ignition system complies with Canadian ICES-002. Traction unit: Model No. Serial No. Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 and Figure 2 identify the location of the model and serial numbers on the product. Write the numbers in the space provided. Figure 2 1. Location of the model and serial numbers-Cutting Unit Cutting unit: Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 3), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Figure 3 1. Safety alert symbol. This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Figure 1 1. Location of the model and serial numbers-Traction unit 2008–The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 2 Contact us at www.Toro.com. Printed in the USA. Contents Introduction . 2 Safety . 4 Safe Operating Practices . 4 Toro Mower Safety . 5 Sound Pressure . 6 Sound Power 6 Vibration 6 Safety and Instructional Decals . 7 Setup 9 1 Installing the Handle 10 2 Adjusting the Handle . 10 3 Installing the Transport Wheels 10 4 Checking Fluid Levels 11 5 Installing the Grass Basket . 11 Product Overview 12 Controls . 12 Specifications . 14 Attachments/Accessories . 14 Operation . 14 Think Safety First . 14 Checking the Engine Oil Level 14 Filling the Fuel Tank . 14 Checking the Interlock Switch Operation 15 Starting and Stopping the Engine 16 Transport Operation 16 Preparing to Mow . 16 Mowing Operation . 16 Maintenance . 18 Recommended Maintenance Schedule(s) 18 Daily Maintenance Checklist . 19 Engine Maintenance . 20 Engine Oil 20 Servicing the Air Cleaner 21 Replacing the Spark Plug 21 Fuel System Maintenance . 22 Cleaning the Fuel Filter . 22 Electrical System Maintenance 22 Servicing the Interlock Switch 22 Drive System Maintenance . 23 Checking the Transmission Fluid Level . 23 Changing the Transmission Fluid 23 Brake Maintenance . 24 Adjusting the Service/Parking Brake . 24 Belt Maintenance 24 Checking and Adjusting the Belts 24 Controls System Maintenance . 27 Adjusting the Traction Control . 27 Adjusting the Reel Control 27 Cutting Unit Maintenance . 28 Separating the Cutting Unit from the Traction Unit 28 Adjusting the Rear Roller 29 Adjusting the Bedknife to the Reel 30 Adjusting the Height of Cut 30 Setting the Machine to Match Turf Conditions . 32 Servicing the Bedbar . 33 Adjusting the Cut-Off Bar 34 Backlapping the Reel 34 Storage . 35 3 Safety This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4-2004 specifications in effect at the time of production when the Operator Presence Kit, Part No. 105-5333 is installed. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER- “personal safety instruction. ” Failure to comply with the instruction may result in personal injury or death. ­ Refuel outdoors only and do not smoke while refuelling. ­ Add fuel before starting the engine. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. ­ If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated. ­ Replace all fuel tanks and container caps securely. · Replace faulty silencers. · Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. · Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly. Safe Operating Practices The following instructions are from the CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4-2004. Training · Read the Operator’s Manual and other training material carefully. Be familiar with the controls, safety signs, and the proper use of the equipment. · Never allow children or people unfamiliar with these instructions to use or service the mower. Local regulations may restrict the age of the operator. · Never mow while people, especially children, or pets are nearby. · Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. · The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or property. Operation · Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. · Mow only in daylight or in good artificial light. · Before attempting to start the engine, disengage all blade attachment clutches, shift into neutral, and engage the parking brake.

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