Toro 01084SL Rev F Service Owners Manual Reelmaster 6500 D 6700 D Preface NOTE For Machines With Serial - English

PART NO. 01084SL (Rev. F) Service Manual ReelmasterR 6500-D/6700-D Preface NOTE: For Machines With Serial Numbers Below 250000000: Use this book along with the Kubota Workshop Manual, 05 Series Diesel Engine (Toro Part No. 01090SL) (Tier 1 Emission Engine Models). The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Reelmaster 6500-D/6700-D Models 03806, 03807 & 03808.

REFER TO THE TRACTION UNIT AND CUTTING UNIT OPERATOR’S MANUALS FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. For reference, insert a copy of the Operator’s Manual and Parts Catalog for your machine into Chapter 2 of this service manual. Additional copies of the Operator’s Manual and Parts Catalog are available on the internet at www.Toro.com. The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company – 2002, 2003, 2004, 2007, 2008 This page is intentionally blank. Reelmaster 6500-D/6700-D Table Of Contents Chapter 1 – Safety Safety Instructions 1 — 1 Chapter 2 – Product Records and Maintenance Product Records . Maintenance . Equivalents and Conversions Torque Specifications . Chapter 3 – Kubota Diesel Engine Introduction Specifications General Information Adjustments . Service and Repairs KUBOTA WORKSHOP MANUAL, 05 SERIES DIESEL ENGINE Chapter 4 – Hydraulic System Specifications 4 — 2 General Information 4 — 3 Hydraulic Schematics . 4 — 6 Hydraulic Flow Diagrams . 4 — 14 Special Tools . 4 — 24 Troubleshooting . 4 — 26 Testing . 4 — 36 Adjustments 4 — 46 Service and Repairs . 4 — 49 Chapter 5 – Electrical System Special Tools 5 — 2 Troubleshooting 5 — 4 Electrical System Quick Checks . 5 — 17 Component Testing 5 — 19 Repairs 5 — 36 3 3 3 3 3 –2 3 4 7 9 2 2 2 2 -1 1 2 3 Chapter 6 – Axles, Planetaries and Brakes Specifications Maintenance . Adjustments . Repairs . Chapter 7 – Cutting Units Specifications 7 — 2 Special Tools 7 — 3 Troubleshooting 7 — 5 Set-up and Adjustments . 7 — 7 Daily Adjustments . 7 — 14 Service and Repairs . 7 — 14 Chapter 7.1 – Groomer Troubleshooting 7.1 — 2 Adjustments . 7.1 — 4 Service and Repairs 7.1 — 5 Chapter 7.2 – DPA Cutting Units Troubleshooting 7.2 — 2 General Information 7.2 — 3 Special Tools 7.2 — 4 Factors That Can Affect Cutting Performance 7.2 — 8 Set-up and Adjustments 7.2 — 11 Service and Repairs . 7.2 — 15 Chapter 7.3 – DPA Groomer Grooming Performance . Troubleshooting Adjustments . Service and Repairs Chapter 8 – Electrical Diagrams Electrical Schematics . 8 — 3 Wire Harness and Electrical Connector Drawings . 8 — 17 7.3 7.3 7.3 7.3 -2 3 4 5 Electrical System Electrical Diagrams Reelmaster 6500-D/6700-D Rev. F Cutting Units Axles. Planetaries and Brakes Kubota Diesel Engine Hydraulic System 6 6 6 6 -2 3 5 7 Product Records and Maintenance Safety This page is intentionally blank. Reelmaster 6500-D/6700-D Chapter 1 Safety Table of Contents SAFETY INSTRUCTIONS Before Operating While Operating . Maintenance and Service . 1 1 2 3 Safety Safety Instructions The REELMASTER 6500-D and 6700-D were tested and certified by TORO for compliance with the B71.4-1990 specifications of the American National Standards Institute when ballast is added. See Operator’s Manual for ballast requirements. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions. WARNING To reduce the potential for injury or death, comply with the following safety instructions. Before Operating 1. Read and understand the contents of the Operator’s Manual before starting and operating the machine. Become familiar with the controls and know how to stop the machine and engine quickly. Additional copies of the Operator’s Manual are available on the internet at www.Toro.com. Use the Model and Serial Number when referring to your machine. If you have questions about this Service Manual, please contact: The Toro Company Commercial Service Department 8111 Lyndale Avenue South Minneapolis, Minnesota 55420. 2. Never allow children to operate the machine. Do not allow adults to operate machine without proper instruction. Only trained operators who have read the Operator’s Manual should operate this machine. 3. Never operate the machine when under the influence of drugs or alcohol. 4. Keep all shields, safety devices and decals in place. If a shield, safety device or decal is defective, illegible or damaged, repair or replace it before operating the machine. Also tighten any loose nuts, bolts or screws to ensure machine is in safe operating condition. 5. Always wear substantial shoes. Do not operate machine while wearing sandals, tennis shoes, sneakers or when barefoot. Do not wear loose fitting clothing that could get caught in moving parts and possibly cause personal injury. Wearing safety glasses, safety shoes, long pants and a helmet is advisable and required by some local ordinances and insurance regulations. 6. Assure interlock switches are adjusted correctly so engine cannot be started unless traction pedal is in NEUTRAL and cutting units are DISENGAGED. Reelmaster 6500-D/6700-D Page 1 – 1 Rev. F – Safety 7. Remove all debris or other objects that might be picked up and thrown by the reels or fast moving components from other attached implements. Keep all bystanders away from operating area. 8. Since diesel fuel is highly flammable, handle it carefully: A. Use an approved fuel container. B. Do not remove fuel tank cap while engine is hot or running. C. Do not smoke while handling fuel. D. Fill fuel tank outdoors and only to within an inch of the top of the tank, not the filler neck.

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