Toro 02110SL Rev D Service Owners Manual Workman 1100 1110 2100 2110 Preface Publication - English

Part No. 02110SL (Rev. D) Service Manual WorkmanR 1100/1110/2100/2110 Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Workman 1100, 1110, 2100, and 2110. REFER TO THE OPERATOR’S MANUAL FOR OPERATING, MAINTENANCE, AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Catalogs for your machine.

Replacement Operator’s Manuals are available on the Internet at www.toro.com or by sending complete Model and Serial Number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Bloomington, MN 55420­1196 The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. Note: A Note will give general information about the correct operation, maintenance, service, testing, or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company ­ 2002, 2004, 2005, 2006, 2007 This page is intentionally blank. Workman 1100/1110/2100/2110 Table Of Contents Safety Electrical Diagrams Workman 1100/1110/2100/2110 Rev. A Chassis, Wheels, and Brakes Electrical System Drive Train Kohler Gasoline Engine Briggs & Stratton Gasoline Engine Product Records and Maintenance Chapter 1 ­ Safety Safety Instructions 1 ­ 2 Jacking and Other Instructions . 1 ­ 6 Safety and Instruction Decals 1 ­ 8 Chapter 2 ­ Product Records and Maintenance Product Records . Equivalents and Conversions Torque Specifications . Lubrication Maintenance . 2­1 2­2 2­3 2­7 2­8 Chapter 5 ­ Drive Train Specifications Special Tools Adjustments . Service and Repairs Chapter 6 ­ Electrical System Electrical Schematics . 6 ­ 2 Special Tools 6 ­ 3 Troubleshooting 6 ­ 4 Electrical System Quick Checks 6 ­ 6 Component Testing . 6 ­ 7 Service and Repairs . 6 ­ 15 Chapter 7 ­ Chassis, Wheels, and Brakes Specifications 7 ­ 2 Troubleshooting 7 ­ 3 Adjustments . 7 ­ 7 Service and Repairs . 7 ­ 13 Chapter 8 ­ Electrical Diagrams Electrical Schematics . 8 ­ 3 Circuit Drawings 8 ­ 6 Electrical Harness Drawings and Wiring Diagrams 8 ­ 8 5­2 5­3 5­4 5­7 Chapter 3 ­ Briggs & Stratton Gasoline Engine Introduction 3 ­ 2 Specifications 3 ­ 3 General Information 3 ­ 4 Adjustments . 3 ­ 6 Service and Repairs 3 ­ 7 Briggs and Stratton Repair Manual for 4­Cycle, V­Twin Cylinder, OHV Head Engines Chapter 4 ­ Kohler Gasoline Engine Introduction 4 ­ 2 Specifications 4 ­ 3 General Information 4 ­ 4 Adjustments . 4 ­ 6 Service and Repairs 4 ­ 7 Kohler Service Manual for COMMAND PRO CS Series Engines This page is intentionally blank. Workman 1100/1110/2100/2110 Chapter 1 Safety Safety Table of Contents SAFETY INSTRUCTIONS Supervisor’s Responsibilities . Before Operating While Operating Maintenance and Service 2 2 2 3 5 JACKING AND OTHER INSTRUCTIONS Jack Vehicle Transport Vehicle . Tow Vehicle Transaxle Neutral Position . SAFETY AND INSTRUCTION DECALS 6 6 6 7 7 8 Workman 1100/2100/2110 Page 1 ­ 1 Safety Safety Instructions The Workman 1100/2100/2110 was tested and certified by TORO for compliance with the B71.4­1984 specifications of the American National Standards Institute. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death. Read and understand the contents of the Operator’s Manual before starting and operating the machine. Become familiar with all controls and know how to stop it quickly. A replacement manual is available on the Internet at www.toro.com or by sending complete Model and Serial Number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Minneapolis, Minnesota 55420­1196 The safety alert symbol means CAUTION, WARNING or DANGER — “personal safety instruction “. Read and understand the instruction because it has to do with safety. Failure to comply with the instruction may result in personal injury. · · Flammable and Combustible Liquids Code: ANSI/NFPA 30 National Fire Protection Association: ANSI/NFPA #505; Powered Industrial Trucks ADDRESS: National Fire Prevention Association Barrymarch Park Quincy, Massachusetts 02269 U.S.A. ANSI/ASME B56.8; Personal Burden Carriers ADDRESS: American National Standards Institute, Inc. 1430 Broadway New York, New York 10018 U.S.A. ANSI/UL 558; Internal Combustion Engine Powered Industrial Trucks ADDRESS: American National Standards Institute, Inc. 1430 Broadway New York, New York 10018 U.S.A. OR Underwriters Laboratories 333 Pfingsten Road Northbrook, Illinois 60062 U.S.A. · · WARNING To reduce the potential for injury or death, comply with the following safety instructions. Supervisors, operators, and service persons should be familiar with the following standards and publications (The material may be obtained from the addresses shown): WARNING The Workman is an off­highway vehicle only. It is not designed, equipped, or manufactured for use on public streets, roads or highways. Supervisor’s Responsibilities 1. Make sure operators are thoroughly trained and familiar with the Operator’s Manual and all labels on the vehicle. 2. Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g. slopes too steep for vehicle operation). Before Operating 1. Operate machine only after reading and understanding the contents of this manual. 2. Never allow children to operate the vehicle.

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