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From inside (document excerpt):
Part No. 05144SL Rev. A Service Manual Line Painter 1200 Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Line Painter 1200. REFER TO THE OPERATOR’S MANUALS FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Catalogs for your machine.
Replacement Operator’s Manuals are available on the internet at www.toro.com or by sending complete Model and Serial Number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Minneapolis, MN 55420 The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company 2005, 2007 This page is intentionally blank. Line Painter 1200 Table Of Contents Safety Traction Drive System Line Painter 1200 Chassis and Controls Paint System Electrical System Gasoline Engine Product Records and Maintenance Chapter 1 Safety Safety Instructions 1 2 Safety and Instruction Decals 1 4 Chapter 2 Product Records and Maintenance Product Records . Maintenance . Equivalents and Conversions Torque Specifications . Chapter 3 Gasoline Engine Introduction Specifications General Information Service and Repairs KAWASAKI FJ180V SERVICE MANUAL Chapter 4 Electrical System Electrical Schematic Special Tools Troubleshooting Component Testing . Chapter 5 Paint System Specifications 5 2 Paint Schematic 5 3 Circuit Operation . 5 4 Troubleshooting 5 8 General Information 5 9 Adjustments 5 10 Service and Repairs . 5 12 Chapter 6 Chassis and Controls Specifications 6 2 Adjustments . 6 3 Service and Repairs 6 6 Chapter 7 Traction Drive System Service and Repairs 7 2 DANA MODEL 4360 TEARDOWN AND ASSEMBLY INSTRUCTIONS This page is intentionally blank. Line Painter 1200 Chapter 1 Safety Safety Table of Contents SAFETY INSTRUCTIONS Before Operating While Operating . Maintenance and Service SAFETY AND INSTRUCTION DECALS 2 2 2 3 4 Line Painter 1200 Page 1 1 Safety Safety Instructions The Line Painter 1200 is designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, transport, maintenance and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions. WARNING To reduce the potential for injury or death, comply with the following safety instructions. Before Operating 1. Read and understand the contents of the Operator’s Manual before starting and operating the machine. Become familiar with the controls and know how to stop the machine quickly. A replacement Operator’s Manual is available on the Internet at www.Toro.com or by sending the complete model and serial number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Bloomington, Minnesota 554201196 2. Keep all shields, safety devices and decals in place. If a shield, safety device or decal is defective, illegible or damaged, repair or replace it before operating the machine. Also tighten any loose nuts, bolts or screws to ensure machine is in safe operating condition. 3. Since gasoline is highly flammable, handle it careful- ly: A. Store fuel in containers specifically designed for this purpose. B. Do not remove machine fuel tank cap while engine is hot or running. C. Do not smoke while handling fuel. D. Fill fuel tank outdoors and only to within an inch of the top of the tank, not the filler neck. Do not overfill the fuel tank. E. If fuel is spilled, do not start engine. Move the machine away from the area of spillage and allow the gasoline vapors to dissipate. Properly dispose of any spilled fuel. While Operating 1. Operator should be in the operator’s position when operating the Line Painter 1200. 2. Do not run engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly. 3. Do not touch engine, muffler or exhaust pipe while engine is running or soon after it is stopped. These areas could be hot enough to cause burns. 4. If abnormal vibration is detected, stop machine immediately and determine source of vibration. Correct problems before resuming the use of the machine.
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