Toro 07150SL Service Manual Groundsmaster 7200 7210 Preface Publication

PART NO. 07150SL Service Manual Groundsmaster 7200/7210 Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Groundsmaster 7200 and 7210. REFER TO THE OPERATOR’S MANUAL FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manual and Parts Catalog for your machine.

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Replacement Operator’s Manuals and Parts Catalogs are available on the internet at www.Toro.com or by sending complete Model and Serial Number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Bloomington, MN 55420­1196 The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company ­ 2007 This page is intentionally blank. Groundsmaster 7200/7210 Table Of Contents Chapter 1 ­ Safety General Safety Instructions 1 ­ 1 Jacking Instructions . 1 ­ 4 Chapter 2 ­ Product Records and Maintenance Product Records . Maintenance . Equivalents and Conversions Torque Specifications . Chapter 3 ­ Kubota Diesel Engine Specifications 3 ­ 2 General Information 3 ­ 4 Adjustments . 3 ­ 5 Service and Repairs 3 ­ 6 KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05 SERIES Chapter 4 ­ Hydraulic System Specifications 4 ­ 2 General Information 4 ­ 3 Hydraulic Schematics . 4 ­ 9 Hydraulic Flow Diagrams . 4 ­ 10 Special Tools . 4 ­ 18 Troubleshooting . 4 ­ 20 Testing . 4 ­ 24 Service and Repairs . 4 ­ 43 PARKER TORQMOTORTM SERVICE PROCEDURE (TC, TB, TE, TJ, TF, TG, TH AND TL SERIES) 2­1 2­1 2­2 2­3 Chapter 5 ­ Electrical System Electrical Schematics and Diagrams 5 ­ 1 Special Tools 5 ­ 2 Troubleshooting 5 ­ 4 Electrical System Quick Checks 5 ­ 8 Component Testing 5 ­ 10 Service and Repairs . 5 ­ 28 Chapter 6 ­ Chassis Specifications 6 ­ 2 General Information 6 ­ 3 Service and Repairs 6 ­ 4 Chapter 7 ­ Cutting Deck General Information 7 ­ 2 Factors That Can Affect Cutting Performance 7 ­ 3 Service and Repairs 7 ­ 5 Chapter 8 ­ Foldout Diagrams Hydraulic Schematics . 8 ­ 3 Electrical Schematics . 8 ­ 7 Electrical Circuit Diagrams . 8 ­ 9 Wire Harness Drawings 8 ­ 13 Safety Foldout Diagrams Groundsmaster 7200/7210 Cutting Deck Chassis Electrical System Hydraulic System Kubota Diesel Engine Product Records and Maintenance This page is intentionally blank. Groundsmaster 7200/7210 Chapter 1 Safety Table of Contents GENERAL SAFETY INSTRUCTIONS Supervisor’s Responsibilities . Before Operating While Operating Maintenance and Service JACKING INSTRUCTIONS . 1 1 2 2 3 4 General Safety Instructions Groundsmaster 7200 and 7210 machines meet or exceed safety standard specifications as identified in the Operator’s Manual. Although hazard control and accident prevention are dependent partially upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, transport, maintenance and storage of the machine. Improper use or maintenance by the operator or owner of the machine can result in injury. To reduce the potential for any injury, comply with the following safety instructions as well as information found in the Operator’s Manual. WARNING To reduce the potential for injury or death, comply with the following safety instructions. Supervisor’s Responsibilities 1. Make sure operators are thoroughly trained and familiar with the Operator’s Manual, Operator Training DVD and all of the operating and safety decals on the machine. 2. Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g. slopes too steep for machine operation). Survey mowing site completely to determine which hills can be operated on safely. When performing this site survey, always use common sense and take into consideration the turf condition and the rollover risk. To perform a site survey, follow the procedure outlined in the Operator’s Manual. Groundsmaster 7200/7210 Page 1 ­ 1 Safety Safety Before Operating 1.

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