Toro 08160SL Service Manual Workman MD MDX Preface Publication

Part No. 08160SL Service Manual WorkmanR MD & MDX Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Workman MD and Workman MDX. REFER TO THE OPERATOR’S MANUAL FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. For reference, insert a copy of the Operator’s Manual and Parts Catalog for your machine into Chapter 2 of this service manual.

Additional copies of the Operator’s Manual and Parts Catalog are available on the internet at www.Toro.com. The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company – 2008 This page is intentionally blank. Workman MD/MDX Table Of Contents Safety Electrical Drawings Workman MD/MDX Chassis Electrical System Drive Train Kohler Gasoline Engine Briggs & Stratton Gasoline Engine Product Records and Maintenance Chapter 1 – Safety Safety Instructions 1 — 2 Jacking and Other Instructions . 1 — 4 Safety and Instruction Decals 1 — 6 Chapter 2 – Product Records and Maintenance Product Records . Maintenance . Equivalents and Conversions Torque Specifications . Chapter 5 – Drive Train General Information 5 — 1 Specifications 5 — 2 Drive Train Operation . 5 — 3 Special Tools 5 — 6 Adjustments . 5 — 7 Service and Repairs . 5 — 10 Chapter 6 – Electrical System General Information 6 — 2 Electrical Schematics . 6 — 2 Special Tools 6 — 3 Troubleshooting 6 — 5 Electrical System Quick Checks 6 — 7 Component Testing . 6 — 8 Service and Repairs . 6 — 18 Chapter 7 – Chassis General Information Specifications Troubleshooting Adjustments . Service and Repairs Chapter 8 – Electrical Drawings Electrical Schematics . 8 — 3 Circuit Diagrams . 8 — 5 Electrical Harness Drawings . 8 — 7 7 -7 -7 -7 -7 -2 2 3 6 9 Chapter 3 – Briggs & Stratton Gasoline Engine General Information 3 — 2 Specifications 3 — 3 Adjustments . 3 — 4 Service and Repairs 3 — 5 Briggs and Stratton Repair Manual for 4–Cycle, V–Twin Cylinder, OHV Head Engines Chapter 4 – Kohler Gasoline Engine General Information 4 — 2 Specifications 4 — 3 Adjustments . 4 — 4 Service and Repairs 4 — 5 Kohler Service Manual for COMMAND PRO CS Series Engines This page is intentionally blank. Workman MD/MDX Chapter 1 Safety Safety Table of Contents SAFETY INSTRUCTIONS Supervisor’s Responsibilities . Before Operating While Operating . Maintenance and Service JACKING AND OTHER INSTRUCTIONS . Jack Vehicle Transport Vehicle . Tow Vehicle Transaxle Neutral Position SAFETY AND INSTRUCTION DECALS 2 Workman MD/MDX Page 1 – 1 – Safety Safety Instructions The Workman MD and MDX series vehicles are designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, transport, maintenance and storage of the machine. Improper use or maintenance of the machine can result in injury or death. Read and understand the contents of the Operator’s Manual before starting and operating the machine. Become familiar with all controls and know how to stop it quickly. Additional copies of the Operator’s Manual are available on the internet at www.Toro.com. The safety alert symbol means CAUTION, WARNING or DANGER — “personal safety instruction “. Read and understand the instruction because it has to do with safety. Failure to comply with the instruction may result in personal injury. WARNING To reduce the potential for injury or death, comply with the following safety instructions. WARNING The Workman is an off-highway vehicle only. It is not designed, equipped or manufactured for use on public streets, roads or highways. Supervisor’s Responsibilities 1. Make sure operators are thoroughly trained and familiar with the Operator’s Manual and all labels on the vehicle. 2. Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g. slopes too steep for vehicle operation). Before Operating 1. Read and understand the contents of the Operator’s Manual and Operator’s DVD before starting and operating the vehicle. Become familiar with the controls and know how to stop the vehicle and engine quickly. Additional copies of the Operator’s Manual are available on the internet at www.Toro.com. 2. Keep all shields, safety devices and decals in place.

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Company Web Site: www.toro.com