Toro 05145SL Rev B Service Owners Manual Groundsmaster 3505 D Preface Publication - English

PART NO. 05145SL (Rev. B) Service Manual GroundsmasterR 3505-D Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Groundsmaster 3505–D. REFER TO THE OPERATOR’S MANUAL FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. For reference, insert a copy of the Operator’s Manual and Parts Catalog for your machine into Chapter 2 of this service manual.

Additional copies of the Operator’s Manual and Parts Catalog are available on the internet at www.Toro.com. The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company – 2005, 2007, 2009 This page is intentionally blank. Groundsmaster 3505–D Table Of Contents Safety Electrical Diagrams Groundsmaster 3505–D Cutting Units Chassis Electrical System Hydraulic System Kubota Diesel Engine Product Records and Maintenance Chapter 1 – Safety General Safety Instructions 1 — 1 Jacking Instructions . 1 — 4 Chapter 2 – Product Records and Maintenance Product Records . Maintenance . Equivalents and Conversions Torque Specifications . Chapter 3 – Kubota Diesel Engine Introduction 3 — 2 Specifications 3 — 3 Service and Repairs 3 — 4 KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05 SERIES Chapter 4 – Hydraulic System Specifications 4 — 2 General Information 4 — 3 Hydraulic Schematic 4 — 7 Hydraulic Flow Diagrams 4 — 8 Special Tools . 4 — 18 Troubleshooting . 4 — 22 Testing . 4 — 25 Adjustments 4 — 50 Service and Repairs . 4 — 51 ROSS TORQMOTOR TM MG, MF, ME, AND MJ SERIES SERVICE PROCEDURE EATON MEDIUM DUTY PISTON PUMP REPAIR INFORMATION MODEL 70160 VARIABLE DISPLACEMENT PISTON PUMP SAUER/DANFOSS STEERING UNIT TYPE OSPM SERVICE MANUAL 2 -2 -2 -2 -1 1 2 3 Chapter 5 – Electrical System Electrical Schematics and Diagrams 5 — 1 Special Tools 5 — 2 Troubleshooting 5 — 4 Electrical System Quick Checks 5 — 7 Component Testing . 5 — 9 Service and Repairs . 5 — 22 Chapter 6 – Chassis Specifications Special Tools Adjustments . Service and Repairs Chapter 7 – Cutting Units Specifications Special Tools Troubleshooting Adjustments . Service and Repairs Chapter 8 – Electrical Diagrams Electrical Schematic 8 — 3 Circuit Diagrams . 8 — 4 Wire Harness Drawings . This page is intentionally blank. Groundsmaster 3505–D Chapter 1 Safety Table of Contents GENERAL SAFETY INSTRUCTIONS Supervisor’s Responsibilities . Before Operating While Operating . Maintenance and Service JACKING INSTRUCTIONS . 2 3 4 General Safety Instructions The GROUNDSMASTER 3505–D was tested and certified by TORO for compliance with existing standards and specifications as identified in the Operator’s Manual. Although hazard control and accident prevention are dependent partially upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, transport, maintenance and storage of the machine. Improper use or maintenance by the operator or owner of the machine can result in injury. To reduce the potential for any injury, comply with the following safety instructions. WARNING To reduce the potential for injury or death, comply with the following safety instructions. Supervisor’s Responsibilities 1. Make sure operators are thoroughly trained and familiar with the Operator’s Manual, Operator’s Video and all the operating and safety decals on the machine. 2. Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g. slopes too steep for machine operation). Survey mowing site completely to determine which hills can be operated on safely. When performing this site survey, always use common sense and take into consideration the turf condition and the rollover risk. To perform a site survey, follow the procedure outlined in the Traction Unit Operator’s Manual. THE MAXIMUM SIDE HILL ANGLE SHOULD NOT BE GREATER THAN 15 DEGREES. Before Operating 1. Read and understand the contents of the Operator’s Manual before starting and operating the machine. Become familiar with the controls and know how to stop the machine and engine quickly. Copies of the Operator’s Manual are available on the internet at www.Toro.com. 2. Keep all shields, safety devices and decals in place. If a shield, safety device or decal is defective, illegible or damaged, repair or replace it before operating the machine. Also tighten any loose nuts, bolts or screws to ensure machine is in safe operating condition. Groundsmaster 3505–D Page 1 – 1 Rev. B Safety 3. Assure that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate the machine unless these items are functioning properly. Safety 4. Since fuel is highly flammable, handle it carefully: A. Store fuel in containers specifically designed for this purpose. B. Do not remove machine fuel tank cap while engine is hot or running. C. Do not smoke while handling fuel. D. Fill fuel tank outdoors and only to within an inch of the top of the tank, not the filler neck. Do not overfill. E. Replace fuel tank and fuel container caps securely after refueling machine. F. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of the spillage. Avoid creating any source of ignition until fuel vapors have dissipated. Clean up any spilled fuel. While Operating 1. Sit on the seat when starting and operating the machine.

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