Toro 06149SL Service Owners Manual Models 04018 04019 04030 04022 04024 04025 04031 Greensmaster Flex - English

PART NO. 06149SL Service Manual (Models 04018, 04019, 04030, 04022, 04024, 04025, 04031) GreensmasterR Flex 18/21 Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repairing assemblies and components on the Greensmaster Flex 18 (Model 04018) and Flex 21 (Model 04022). REFER TO THE OPERATOR’S MANUAL FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS.

Space is provided in Chapter 2 of this book to insert the Operator’s Manual and Parts Catalogs for your machine. Replacement Operator’s Manuals and Parts Catalogs are available on the internet at www.toro.com or by sending complete Model and Serial Number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Minneapolis, MN 55420­1196 The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company ­ 2006 This page is intentionally blank. Greensmaster Flex 18/21 Table Of Contents Chapter 1 ­ Safety Safety Instructions 1 ­ 2 Safety and Instruction Decals 1 ­ 4 Chapter 2 ­ Product Records and Maintenance Chapter 7 ­ Cutting Unit Product Records . Maintenance . Equivalents and Conversions Torque Specifications . Chapter 3 ­ Engine Specifications Introduction General Information Adjustments . Service and Repairs KAWASAKI FE120 SERVICE MANUAL Chapter 4 ­ Traction and Reel Drive System Specifications 4 ­ 2 General Information 4 ­ 3 Service and Repairs 4 ­ 5 Chapter 5 ­ Electrical System Wiring Schematic Special Tools Troubleshooting Component Testing . Service and RepairsSpecifications General Information Special Tools Factors That Affect Quality Of Cut Adjustments . Service and Repairs Chapter 8 ­ Groomer Traction and Reel Drive System Groomer Greensmaster Flex 18/21 Cutting Unit Chassis and Controls Electrical System Specifications General Information Troubleshooting Adjustments . Service and Repairs 8­2 8­3 8­4 8­6 8­7 7­2 7­3 7­4 7­6 7­8 7­9 Chapter 6 ­ Chassis and Controls Specifications 6 ­ 2 General Information 6 ­ 3 Service and Repairs 6 ­ 4 Safety Engine Product Records and Maintenance This page is intentionally blank. Greensmaster Flex 18/21 Safety Table of Contents SAFETY INSTRUCTIONS Before Operating While Operating Maintenance and Service SAFETY AND INSTRUCTION DECALS 2 2 3 3 4 Greensmaster Flex 18/21 Page 1 ­ 1 Safety Safety Chapter 1 Safety Instructions Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, transport, maintenance and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions. WARNING To reduce the potential for injury or death, comply with the following safety instructions. Before Operating 1. Operate the machine only after reviewing and understanding the contents of the Operator’s Manual and Operator Training DVD. A replacement Operator’s Manual is available on the internet at www.toro.com or by sending the complete model and serial number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Minneapolis, Minnesota 55420­1196 2. Never allow children to operate the machine or allow adults to operate it without proper instructions. 3. Become familiar with the controls and know how to stop the machine and engine quickly. 4. Keep all shields, safety devices and decals in place. If a shield, safety device or decal is malfunctioning, illegible or damaged, repair or replace it before operating the machine. 5. Always wear substantial shoes. Do not operate machine while wearing sandals, tennis shoes or sneakers. Do not wear loose fitting clothing which could get caught in moving parts and cause personal injury. 6. Wearing safety glasses, safety shoes, long pants, ear protection and a helmet is advisable and required by some local safety and insurance regulations. 7. Ensure work area is clear of objects which might be picked up and thrown by the cutting reel. 8. Keep everyone, especially children and pets away from the areas of operation. 9. Since gasoline is highly flammable; handle it carefully. A. Use an approved gasoline container. B. Do not remove cap from fuel tank when engine is hot or running. C. Do not smoke while handling gasoline. D. Fill fuel tank outdoors and no higher than to the bottom of filter screen. Do not overfill fuel tank. E. Wipe up any spilled gasoline. F. Fuel may leak from filler neck when mower is tilted for servicing if tank is over filled. 10.Check the safety interlock switch daily for proper operation; see Component Testing in Chapter 5 ­ Electrical System. If safety switch should malfunction, replace the switch before operating machine. After every two years, replace the safety interlock switch, whether it is working properly or not. Safety Page 1 ­ 2 Greensmaster Flex 18/21 While Operating 1. Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could be deadly. 2. Always stand behind the handle when starting and operating the machine. 3. To start the engine:

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