Toro QUICK SERVICE REFERENCE 2004 Toro Company Version 13 June 2010 1 258 Book - English

QUICK SERVICE REFERENCE 2004 ­ The Toro Company Version 13, June, 2010 Page 1 of 258 This book is intended to provide easy reference to information most commonly accessed. Every effort has been made to assure the information provided in this book is up to date. The most current version of this book can be found on www.toro.com. Look at revision date on cover page for current version and compare to the version on website Part numbers are provided for your convenience, but number changes are common.

Toro part number changes are usually reflected on shipping invoices. However, nonToro part number changes (Kohler, B&S, etc.) may occur without notification. Refer to the proper parts catalog prior to ordering to assure accuracy. To make this book a desk reference, print it (or only the desired pages), Use a standard 3 hole punch, and put them into a 1 inch thick 3-ring binder ( 8.5 X 11). All oils mentioned in this guide are based on Toro engineering specifications. Please refer to your equipment’s Operators Manual for acceptable substitutes (if any). You may also refer to Toro’s website for Service Bulletins regarding the use of Biodegradable oils (listed under General Topics). The “Charts ” indicated for many of the oil listings provide viscosity ratings for different operating temperatures. All charts are listed in the back of this book (pages 244-254). All traction units have grease fittings that must be lubricated regularly with No.2 General Purpose Lithium-based grease. If machinery is operated under severe conditions, lubricate all bearings and bushings more often than normal recommendations. IMPORTANT NOTES: Part numbers, specifications, and lubricants listed herein are subject to change without notice. Refer to Toro Master Parts Viewer on the internet at www.toro.com for free online Toro parts catalogs. The current version of this document may be found at Toro’s Golf or Grounds area of the website under the Education and Technical Reference section of the Toro Customer Care page. The most current API Service Grade of oil includes the service properties of earlier classifications. Refer to the API Motor Oil Guide at the back of this book for detailed information on motor oils. 2004 The Toro Company Rev 06/10 Page 2 of 258 Table of Contents Serial Number Locations . 6-9 Reelmaster® 10-55 Greensmaster® . 56-91 Groundsmaster® 92-151 Workman® Mid Duty 152-165 Workman® Heavy Duty 166-187 Aerators . 188-205 ProCore® Processor 206-207 4800 Turf Sweeper . 208-209 Rake-O-Vac® . 210-211 Pro Force Debris Blower . 212-213 Sand Pro® . 214-217 Line Painter 1200 218-219 Multi Pro® 220-229 Foam Marker Kits . 230-233 Top Dressers, ProPassTM, Material Handlers 234-243 Engine Oil Viscosity Charts 244-249 Hydraulic Oil Viscosity Charts 250 Hydraulic Oil Standards Charts 251-254 Toro Oil Chart . 255 API Motor Oil Guide 256-258 Page 3 of 258 Notes Version 2 changes: Version 3 changes: Pages 48 & 50; Toro part numbers provided for Air and Fuel Filters. dated 08/2002 Pages 2, 9, 27& 34; Peugeot engine coolant has changed. The part number has changed from (93-7213) to (104-8606). dated 03/2010 Page 35; Incorrect part number for oil filter on GM 345. The correct number is FL-100-A. dated 03/2010 Version 4 changes: Version 4 changes: Page 41; Workman 1100 tire pressure range change. dated 03/2010 Version 5 changes: All 2003 updates – dated 01/2003 Version 6 changes: All 2004 updates – dated 07/2004 Version 7 changes: All 2005 updates – dated 02/2005 Version 8 changes: All 2006 updates Version 9 changes: All 2007 updates – includes increased oil change intervals newer units. Version 10 changes: All 2008 updates – includes Toro oil part numbers at the end of the book. Version 11 changes: All 2009 updates – includes Toro serial number locations. Version 12 changes: All 2010 updates ­ dated 02/2010 Version 13 changes: All 2010 updates dated 06/2010 Page 4 of 258 Important Information on Consumable Items The normal operating environment of Toro machines can be categorized as off roadsevere duty. In order for equipment to provide continuous service in this type of environment, regular cleaning and scheduled maintenance must be performed. Components are designed to provide durability with a minimum amount of maintenance. Maintenance schedules are developed for each product in an effort to reduce unexpected failures and down-time. However, components that have constant contact with the turf environment (i.e. reels, bedknives, blades, rollers, caster wheels, etc.) are subject to a wide variety of detrimental influences that can accelerate the need for maintenance and/or repair prior to the recommended schedules. Because of this, these components (greaseable and non-greaseable) may require additional repairs as part of maintenance, and should be considered “consumable ” items. For additional information on consumable items, refer to the Toro General Commercial Products Warranty statement on the rear cover of the Operator’s Manuals or at www.toro.com. Page 5 of 258 FINDING YOUR PRODUCT’S MODEL AND SERIAL NUMBER This is a picture of a Toro model and serial number plate. You should be able to find a model and serial number plate that looks similar to this one on your type of machine. Review the sample images below to help identify the location of the model and serial number plate on your machine. Due to the various product configurations these plates may be placed in a somewhat protected area (not readily visible). Most plates will be attached to a main frame member. Product Type: Walk-behind Mowers/Product How to find the model and serial number plate: Look between the wheels on top of the frame on the back of the machine. Page 6 of 258 Product Type: Riding Greeensmowers How to find the model and serial number plate: Locations vary on these machines based on vintage. Check under the seat area or on the main frame just above the rear steer wheel, or on the right-hand frame member near the wheel brake and somewhat behind and below the driver’s right foot. Product Type: Workman Vehicles How to find the model and serial number plate: These plates are under the dashboard area and may be in the center (as shown) or on either the right or left-hand side. Product Type: Multi Pro Sprayers How to find the model and serial number plate: Look for the plate on the left-hand side of the operator’s compartment (near the driver’s left knee area) or on the chassis near the battery on the left side. Page 7 of 258 Product Type: Groundsmasters and Reelmasters How to find the model and serial number plate: Placement varies based on model. Look first in the area directly behind the operator’s left knee, on the firewall. Another location is on the front frame extension to the left of the driver’s feet. Product Type: Other Non-Riding Product How to find the model and serial number plate: Look on the main frame structure in and open, yet damage-protected area. The ProForce Blower is shown. Page 8 of 258 The ProCore 648 Aerator is shown. Page 9 of 258 QUICK SERVICE REFERENCE REELMASTERa6500 D / 6700 D (2 & 4 WHEEL DRIVE) Model 03806 thru 03808 Serial 210000001- 240999999 Engine Brand Kubota Engine Oil (Chart A) SAE 10W30 CI, CI4 Engine Oil Filter 108-3841 Breather Element 98-9493 Hydraulic Oil (Chart R) . ISO VG 46 Hydraulic Filter . 94-2621 Air Filter . 108-3812 Safety Air Filter . 108-3813 Water Separator 98-9764 Filter Fuel* . 99-8358 (2001-2002) Filter In-line Fuel* . 98-7612 (2003-2007) Planetary Gear Drive SAE 85W140 Rear Axle Oil . SAE 80W90 Tire Pressure . 15 ­ 20 PSI (Front & Rear) Engine Coolant . Ethylene Glycol, Water (50/50 mix) *Refer to Toro’s parts manual or Parts Viewer for Bio-Diesel fuel filter part numbers. IMPORTANT NOTES: Part numbers, specifications, and lubricants listed herein are subject to change. Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts catalogs. The current version of this document may be found at that website under Technical Reference section of the Toro Customer Care page. The most current API Service Grade of oil includes the service properties of earlier classifications. Refer to the API Motor Oil Guide at the back of this book for further details. ® 2004 The Toro Company Rev 06/10 Page 10 of 258 Page 11 of 258 QUICK SERVICE REFERENCE REELMASTERb6500 D / 6700 D (2 & 4 WHEEL DRIVE) Model 03806 thru 03813 Serial 250000001 & Up Engine Brand Kubota Engine Oil (Chart A) SAE 10W30 CD (2005-2006) Engine Oil (Chart M) SAE 15W40 (2007 & Up) Engine Oil Filter 108-3841 Breather Element 98-9493 Hydraulic Oil (Chart R) . ISO VG 46 Hydraulic Filter . 94-2621 Air Filter . 108-3812 Safety Air Filter . 108-3813 Water Separator Element* . 98-9764 Filter In-line Fuel* . 98-7612 (2003-2007) Fuel Filter Spin On* 110-9049 (2008 & Up) Planetary Gear Drive SAE 85W140 Rear Axle Oil . SAE 80W90 Tire Pressure . 15 ­ 20 PSI (Front & Rear) Engine Coolant . Ethylene Glycol, Water (50/50 mix) *Refer to Toro’s parts manual or Parts Viewer for Bio-Diesel fuel filter part numbers. IMPORTANT NOTES: Part numbers, specifications, and lubricants listed herein are subject to change. Refer to Toro’s Master Parts Viewer on the internet at www.toro.com for online Toro parts catalogs. The current version of this document may be found at that website under Technical Reference section of the Toro Customer Care page. The most current API Service Grade of oil includes the service properties of earlier classifications. Refer to the API Motor Oil Guide at the back of this book for further details. ® 2004 The Toro Company Rev 06/10 Page 12 of 258 Page 13 of 258 QUICK SERVICE REFERENCE REELMASTERc6500 D / 6700 D (2 & 4 WHEEL DRIVE) Model 03800 thru 03805 Serial 51001 & Up Engine Brand Peugeot Engine Oil (Chart C) SAE 15W40 CI,CI4 Engine Oil Filter 108-3837 Hydraulic Oil (Chart R) . ISO VG 46 Hydraulic Filter . 94-2621 Air Filter . 108-3812 Safety Air Filter . 108-3813 Water Separator 76-5220 Planetary Gear Drive SAE 85W140 Rear Axle Oil . SAE 80W90 Tire Pressure .

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