Toro 04127SL Rev C Service Manual Workman E2050 E2065 Preface Publication

Part No. 04127SL (Rev. C) Service Manual WorkmanR e2050 & e2065 Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Workman e2050 and e2065. REFER TO THE OPERATOR’S MANUAL FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Catalogs for your machine.

Replacement Operator’s Manuals are available on the Internet at www.toro.com or by sending complete Model and Serial Number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Bloomington, MN 55420­1196 The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company ­ 2004, 2006, 2007 This page is intentionally blank. Workman e2050/e2065 Table Of Contents Safety Electrical Diagrams Chassis Transaxle and Brakes Electrical System Product Records and Maintenance Chapter 1 ­ Safety Safety Instructions 1 ­ 2 Jacking and Other Instructions . 1 ­ 4 Safety and Instruction Decals 1 ­ 5 Chapter 2 ­ Product Records and Maintenance Product Records . Equivalents and Conversions Torque Specifications . Maintenance . Chapter 3 ­ Electrical System Electrical Diagrams . 3 ­ 2 General Information 3 ­ 3 Vehicle Operation 3 ­ 4 Special Tools 3 ­ 5 Troubleshooting 3 ­ 8 Adjustments 3 ­ 11 Component Testing 3 ­ 14 Service and Repairs . 3 ­ 28 LESTER ELECTRICAL TECHNICIAN SERVICE GUIDE Chapter 4 ­ Transaxle and Brakes Specifications 4 ­ 3 Troubleshooting 4 ­ 4 Adjustments . 4 ­ 6 Service and Repairs 4 ­ 8 SPICER OFF­HIGHWAY COMPONENTS MODEL 12 (ELECTRIC) MAINTENANCE MANUAL Chapter 5 ­ Chassis Specifications 5 ­ 2 Troubleshooting 5 ­ 3 Service and Repairs 5 ­ 5 Chapter 6 ­ Electrical Diagrams Electrical Schematic 6 ­ 3 Electrical Circuit Drawings . 6 ­ 4 Electrical Harness Drawings . 6 ­ 7 2­1 2­2 2­3 2­7 Workman e2050/e2065 This page is intentionally blank. Workman e2050/e2065 Chapter 1 Safety Safety Table of Contents SAFETY INSTRUCTIONS Before Operating While Operating Maintenance and Service 2 2 2 3 JACKING AND OTHER INSTRUCTIONS Jacking Vehicle . Towing Vehicle Transporting Vehicle . SAFETY AND INSTRUCTION DECALS 4 4 4 4 5 Workman e2050/e2065 Page 1 ­ 1 Safety (Rev. B) Safety Instructions The Workman e2050 and e2065 are designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention are partially dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, transport, maintenance and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions. WARNING To reduce the potential for injury or death, comply with the following safety instructions. Before Operating 1. Read and understand the contents of the Operator’s Manual before starting and operating the machine. Become familiar with the controls and know how to stop the machine quickly. A replacement Operator’s Manual is available on the Internet at www.Toro.com or by sending the complete model and serial number to: The Toro Company Attn. Technical Publications 8111 Lyndale Avenue South Bloomington, Minnesota 55420­1196 2. Keep all shields, safety devices and decals in place. If a shield, safety device or decal is defective, illegible or damaged, repair or replace it before operating the machine. Also tighten any loose nuts, bolts or screws to ensure machine is in safe operating condition. While Operating WARNING The Workman e2050 and e2065 are off­highway vehicles only. They are not designed, equipped or manufactured for use on public streets, roads or highways. 1. Sit on the operator seat when starting and operating the vehicle. 2. Before starting the vehicle: A. Make sure that the battery charger is disconnected from the vehicle charger receptacle. B. Engage the parking brake. C. Make sure accelerator pedal is not depressed. D. Check position of forward/reverse switch and Hi/ Low speed switch. 3. Before getting off the operator seat: A. Stop vehicle, turn on/off switch OFF and remove key from switch. B. Set parking brake. 4. If vehicle is parked on incline, chock or block the wheels after getting off the vehicle. Safety (Rev. B) Page 1 ­ 2 Workman e2050/e2065 Maintenance and Service 1. Before servicing or making adjustments to the vehicle, stop vehicle, turn on/off switch to OFF, engage parking brake and remove key from the on/off switch. 2. Make sure machine is in safe operating condition by keeping all nuts, bolts and screws tight. 3. Do not use open pans of flammable cleaning fluids for cleaning parts. 4. Keep battery area free of excessive grease, grass, leaves and dirt. 5. Disconnect batteries before servicing the machine.

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Company Web Site: www.toro.com